These are the ideal racks made by Thule, Yakima, and TracRac for carrying lumber, ladders, kayaks, canoes, bikes and so much more. Need a roof rack for your van? The roof of a Ford Transit is not flat, it has a slight arch, which meant that if we wanted to attach anything to the roof we were going to need a roof rack. More information... More ideas for you Pinterest. 4.5 out of 5 stars 131. Let us know below! There are a lot of different options for expedition roof racks, but unless you intend fitting a roof tent, then you probably don’t need to carry more than 50 to 100kgs. Place the T-track on the roof and position it exactly where you would like it to be. (Obviously, unless you are making the exact same roof rack for the exact same vehicle us as your design will be different and your material needs will change). Required fields are marked *, Have you thought about chucking it all in to hit the open road? Ours are from Jack Bombay in the US, but you can get lift kits in the UK or from eBay. DIY Unistrut – Superstrut – Powerstrut DIY Van Roof Rack. It is better to keep your weight low on the truck, remember 1 litre of water = 1 kg and fuel is approx 0.8kgs. The storage boxes are the Really Useful Boxes reviewed elsewhere on this site and the straps are generic cargo straps from your local DIY or hardware store. We hope, through our wanderings, to inspire you, to travel, to explore and to get out there and experience the world. Half inch galvanized steel pipes form the bars of the roof rack. 2. Solar panels, surfboards, kayaks, rocket boxes, these racks are sturdy enough to carry anything you need on top of your van. With the roof rack complete, you can now mount solar panels or whatever it is you want to attach. Especially considering our particular needs and sizing. You could make something yourself if you have access to metal bending facilities, but given the effort and cost, I utilised the Westfalia pop top brackets made by Camper Van Culture. Vanarack can offer a range of high-quality roof racks from recognised and trusted manufacturers like Van Guard, and Rhino. Obviously, you’ll need to the same thing on the other T-track. Apr 4, 2019 - Sprinter Van DIY $200 Roof Rack and Deck | Vanlife Hack. . The flanges are then secured directly to the fibreglass roof using bolts nuts and plenty of silicon to waterproof. I bolted through using stainless steel fittings and big washers, but you could use U bolts and bolt around the bars instead. If you have a curved roof like ours you will obviously need to ensure that the racks clear the roof at it’s highest point. The fittings are removeable and reconfigurable, so are very versatile. They simply sit in the rain gutter when the roof is down, spreading the load, especially when you climb up to load the roof rack. Adding a roof rack to your van is sort of like putting a crown on the entire achievement of the van conversion. Camper Van Conversion With a No Weld DIY Roof Rack! Using our van would be more economical to haul skis, a kayak, and other camping equipment around. A handy tip to ensure a water tight seal is to coat the screw with silicon before inserting the screw into the pre-drilled hole. One person screws the screw from the top using a Phillips head screw driver. While clicking these links won’t cost you any extra money, they will help us keep this site up and running! Will your roof rack run front to rear, side to side, or both? Once you have designed the roof rack, now you need to measure the roof accordingly. The unit mounts securely to the roof of a car or SUV. 3. Dependent on your design you may need to fit pipes together using T or right angle connectors. We decided to take matters into our own hands and so should you. As we only wanted to mount three rectangular solar panels, our simple design required just two 4 foot roof bars running front to back on either side of the vehicle. Mounting solar panels on our curved van roof was one of the more puzzling challenges we faced during our build. Steel has always been a popular DIY roof-rack option, as it is easy to acquire and relatively inexpensive. Learn how to build your own hardwood floors using plywood in just four easy steps! Our racks are designed to be the Ultimate DIY Van friendly system! They run just about the full length of the van roof and are pre-drilled in … This step requires two people. It gets significantly more difficult to raise the roof due to the increased weight, especially for Fiona. Of course, what you really need is a solid safe and secure roof rack. When looking for your roof rack, you will also notice they are incredibly expensive, for what is often nothing more than a base for bolting on a myriad of ancillaries at additional expense. With the roof rack complete, you can now mount solar panels or whatever it is you want to attach. If you are extending the roof rack to the front of the van, consider adding a tee bracket in the middle. You can also adapt this layout to fit different brands or sizes of solar panels, or even to fit around 2 MaxxAir fans. This post contains affiliate links, which means we may receive a commission if you click a link and purchase something that we genuinely recommend. Let’s get started! Recently we met with Joe and Erin Bacon. Self tapping screws into the rails, and 1/4 20 bolts up to fittings on the rack. My rack is about the same height off the roof as the factory rack. Have you had a go at making your own DIY van roof rack? Having removed the feet, I needed a method to mount it. Roof rails are a handy addition to any Sprinter but not all vans were ordered with the rails factory installed. Follow The Little Red Bus on WordPress.com. I then bolted the roof rack through a set of roof bars, just like normal cars use. These are available to buy as options when you place your order. If it needs significant work I will remove it, do the work and refit it. Don’t go mad filling your roof with jerrycans! Apr 4, 2019 - Sprinter Van DIY $200 Roof Rack and Deck | Vanlife Hack. Under low bridges or entering underground car parks links won ’ t have a wide selection of van and solar. Uncommon sight to see some type of rack and bar limits is to the! Inch galvanized steel pipes form the bars instead itself couldn ’ t go mad your! If it needs significant work i will remove it, do the work and refit it money. Layout to fit pipes together using t or right angle connectors height of 29″ from base to of... 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